Description

New 3R series Horizontal machining centre is designed & built to meet consistent quality performance with high precision. Machine is suitable for machining of all types of material ferrous and nonferrous such as cast iron, alloy steel, titanium, aluminium etc. Ingredient components are designed and tested with Finite Elemental analysis (FEA) for optimum strength to obtain better rigidity.

Features

• High Quality Cast Iron structures

• Rigid Tapping

• Preloaded precision ball screws for all 3 axes

• Steel telescopic cover for X,Y,Z axes

• equipped with 1 x 360 degree Round table with indexing accuracy of +/- 5 arc sec

• Coolant ring around spindle nose

• Coolant Gun

• Centralized oil lubrication for LM & ball screws

• Air conditioner for control cabinet

• hydraulic Counter balance

• flushing of chips from machine base

• Service tool kit.

• Belt drive/ Direct drive spindle

• Spindle taper cleaning with air blast

• Auto tool clamping

• Ethernet on board

• External coolant system

• Machine illumination lamp

• Two High pressure coolant pumps

• Chip conveyor with coolant system

• Full machine guarding

• Faster Tool change with drum type ATC

• High precision Roller Type LM Guide way on three X, Y & Z axis

Description

This machine offers very high dynamic stability and rigidity with rapid rates of 40 m/min and acceleration of 0.5G. All 3 axes are with Heavy Duty Roller Guideways. Specially designed with compact footprint and high quality Grey Cast Iron Structures.  Ingredient components are designed and tested with Finite Elemental analysis (FEA), which gives full utilization of high power Spindle.

Features

• High Quality Cast Iron structures

• THK make – Preloaded precision ball screws for all 3 axes & heavy preload high precision Roller Type Guide ways to give high rigidity for all three axes.

• Belt drive spindle

• Steel telescopic cover for X,Y,Z axes

• Coolant system below the guard

• Electrical Counterbalance system

• Three point Leveling

• Hydro-pneumatic Declamping

• Front door provided with linear guide bushing

• Absolute encoders for 3 axes

• Full machine guarding

• Faster Tool change with drum type 70°ATC

• Air conditioner for control cabinet

• Reduce the foot print

• Spindle taper cleaning with air blast

• Coolant Gun

• Ethernet on board

• External coolant system

• Machine illumination lamp

• Manual Pulse generator

• Spindle load meter in CNC system only

• Auto Centralized oil lubrication for LM & ball screws

• Inbuilt coolant nozzles in spindle

• Service tool kit

• Rigid tapping

• More axial thrust and spindle cutting torque

Description
Machines are designed & built to meet consistent quality performance with high precision suitable for large size components. Ingredient components are designed and tested with Finite Elemental analysis (FEA) for optimum strength to obtain better rigidity.

Features

• High quality cast iron structures

• FEA Optimized rigid construction

• High precision LM guide ways for X&Z axes

• High spindle power/High torque

• High Capacity Coolant System

• Powerful Axes drive

• Hydraulic tool clamping

• External coolant system

• Axes drives with absolute encoder

• Machine Guards

Description
Machines are designed & built to meet consistent quality performance with high precision suitable for large size components. Ingredient components are designed and tested with Finite Elemental analysis (FEA) for optimum strength to obtain better rigidity.

Features

• High quality cast iron structures

• FEA Optimized rigid construction

• High precision LM guide ways for X&Z axes

• High spindle power/High torque

• High Capacity Coolant System

• Powerful Axes drive

• Hydraulic tool clamping

• External coolant system

• Axes drives with absolute encoder

• Machine Guards

Description

This is PKM ( parallel kinematic technology ) technology means that the motions in X, Y and Z are performed by three or more parallel axis”s that gives an outstanding stiffness and accuracy with a maintained flexibility and envelope. Machines are designed & built to meet consistent quality performance with precision. Ingredient components are designed and tested with Finite Elemental analysis (FEA) for optimum strength to obtain better rigidity.

Features

• Direct drive spindle

• High Quality Cast Iron structures

• Chip flushing in base

• Ethernet on board

• Air conditioner for control cabinet

• Full machine guarding

• Auto tool clamping

• External coolant system

• Absolute encoders for 3 axes

• Manual Pulse generator

• Machine illumination lamp

• Compact machine foot print

Features

• Table Moving Machine

  • CNC slides for Operation Flexibility

  • High Power High Torque spindle

  • Auto Tool Changer for each Spindle (Option)

  • High Productive due to both Side simultaneous operations

  • Two Pallets (Option) for masking Component Load / Un-load & Clamp /     De-clamp time

  • Component Probing (Option)

  • Angle Head mounting on spindle (Option)

  • Better Component accuracies due to machine configuration

Column Moving Machine

• Moving column versatile machine

• VMC /HMC configuration as per Customer requirement

• CNC slides for Operation Flexibility

• High Power High Torque spindle

• Fixed Table design allows long & heavy component loading

• Auto Tool Changer (Option)

• Easy component loading due to machine configuration

• Modular design allows longer X axis stroke

• Angle Head mounting on spindle (Option)

Features

• Swaging Machine

  • Internal & External Gear tooth Swaging.

  • Hydro motor Drive

  • High rigidity of machine to withstand heavy load on spindle while swaging.

  • Center Distance between spindles (Minimum) : 175mm

  • Maximum Roller Diameter : 320 mm

  • Maximum Component thickness : 40mm

Chamfering Machine

• Versatile machine for gear tooth chamfering operation.

• Maximum rigidity under extreme cutting condition

• Twin head chamfering as option.

• Maximum Workpiece diameter : 400mm

• Range of no. of teeth on work piece: 6 – 100 nos.

• Workpiece module range (Approx.) 1-6 for chamfering

• Cutter head spindle Swivel range: 90 Degree.

Quench Press

• Rigid machine structure to accommodate large & heavy components.

• Positive control of distortion and hardness levels.

• Dies with pulsating facility for normal contracting of components without stress development.

• Quenching operation in 3 cycles with precise control of pressure & oil flow to suit the specific needs of components.

• Ease in loading/Unloading of components.

• Multiple Component Load / Unload for Higher Production

• Integrated solution with component Auto Load / Unload

• Maximum Diameter of Workpiece : 700mm

• Maximum Diameter of Bore : 150mm

• height of component : 200 mm

• Closed Distance between Upper die & Bottom die : 250 mm

• open Distance between Upper die & Bottom die : 550 mm

Features

• Finish Milling Machine

  • CNC slide for better flexibility

  • Bigger Milling Cutter diameter up to 500 mm

  • Rigid spindle design suitable for High torque applications

  • Integrated solution with component Auto Load / Unload

  • Efficient chip disposal

  • Better component milling accuracies due to machine configuration

• Duplex Milling Machine

  • CNC slide for better flexibility

  • Bigger Milling Cutter diameter up to 500 mm

  • Spindle Drive – Through gearbox delivers high torque

  • Cutter Loading Unit (Option) for easy heavy cutter loading

  • Fume extractor as option

  • Integrated solution with component Auto Load / Unload

  • Efficient chip disposal

  • Suitable for Prismatic shape components

  • High production due to simultaneous machining

  • Flat guide ways offer high machine rigidity

  • Chip Conveyor (Option)

Multi-Axis Milling Machine

• Compact 5 Axes CNC Machine.

• CNC swivelling spindle

• Suitable for Cam milling operation

Features

• Line Boring Machine

  • Crank , Cam & FIP boring operations

  • CNC slides for precise control

  • Hydraulic Fixture

  • Crank Boring with thrust facing attachment.

  • Solution for 3 / 4 / 6 cylinder Blocks

  • Integrated solution with component Auto Load / Unload

  • Better component boring accuracies due to machine configuration

Multi-Way Boring Machine

• Cylinder Block Barrel boring operations

• CNC slide for precise control

• Hydraulic Fixture

• Solution for 3 / 4 / 6 cylinder Blocks

• Single Spindle, Multi-spindle (Option)

• Integrated solution with component Auto Load / Unload

• Better component boring accuracies due to machine configuration

• Carbide / CBN boring as per component requirement

Multi-Spindle Boring Machine

• Cylinder Block Barrel boring operations

• CNC slide for precise control

• Hydraulic Fixture

• Solution for 3 / 4 / 6 cylinder Blocks

• Single Spindle, Multi-spindle (Option)

• Integrated solution with component Auto Load / Unload

• Better component boring accuracies due to machine configuration

• Carbide / CBN boring as per component requirement